Stories About Manufacturing

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Ford Achieves Zero Waste in Canada
Ford Achieves Zero Waste in Canada

WASTE NOT - Ford’s Oakville Assembly plant now sends no operational waste-to-landfill, an achievement that gives Ford Motor Company the distinction of becoming landfill-free at all its manufacturing facilities in Canada.Oakville Assembly is the first Ford assembly plant in North America to achieve this environmental designation.The Essex Engine Plant received landfill-free status in 2012 and Windsor Engine Plant in 2013. A total of 21 Ford facilities around the globe maintain zero waste-to-landfill status. By Ford’s definition, this means that those facilities do not send any operational waste to a landfill.

Turlington to Fashion Industry: 'One Preventable Death Is a Death Too Many'
Turlington to Fashion Industry: 'One Preventable Death Is a Death Too Many'

BEHAVIOR CHANGE - When over 1,100 garment workers died in the Rana Plaza factory collapse in April 2013, it shined an unflinching light on the untenable conditions that many in the industry have long been forced to endure. Since then, consumers, activists and other stakeholders around the world have demanded that brands take immediate action to ensure that workers are not only safe, but paid fairly while they’re constructing the clothing we wear every day.

Primark Joins Host of Fashion Brands, Retailers Committing to Detox
Primark Joins Host of Fashion Brands, Retailers Committing to Detox

SUPPLY CHAIN - Irish retail giant Primark, which operates across the UK and across Western Europe, today joined the growing number of brands committing to eliminate all hazardous chemicals from its supply chain as part of Greenpeace’s global Detox campaign.

Drilling Company Wants to Build Roads From Fracking Waste
Drilling Company Wants to Build Roads From Fracking Waste

WASTE NOT - In an interesting "band-aid" proposition, oil and gas exploration and production company Range Resources recently announced it would like to start using the waste rock material brought to the surface at fracking sites — known as gas well drilling “cuttings” — as a paving material.

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Umicore: How Sustainability-Driven Innovation Transformed a Failing Mining Company Into a Materials Tech Power Player
Umicore: How Sustainability-Driven Innovation Transformed a Failing Mining Company Into a Materials Tech Power Player

PRODUCT, SERVICE & DESIGN INNOVATION - Umicore’s ranking as #1 on the 2013 Global 100 index of most sustainable companies was met with healthy skepticism by social justice advocates and environmental purists. The company’s history as Union Minière du Haut Katanga created devastation that Umicore will need to continue to remedy at a hefty price tag.

Interface Europe Achieves 90% Carbon Reduction
Interface Europe Achieves 90% Carbon Reduction

CLEANTECH - Interface announced this week it has reached a series of major sustainability milestones at its European manufacturing facility in Scherpenzeel, The Netherlands. As of January 2014 the plant has been operating with 100 percent renewable energy, using virtually zero water in its manufacturing processes and has attained zero waste to landfill. This is a key achievement for the facility and a significant step forward for the company as it strives towards Mission Zero — Interface’s pledge to eliminate any negative impact it has on the environment by 2020 and by doing so, become a restorative enterprise.

Volvo Production Plant Achieves Carbon Neutrality
Volvo Production Plant Achieves Carbon Neutrality

CLEANTECH - Volvo Construction Equipment’s Braås site in southern Sweden has become its first carbon-neutral facility and is claimed to be the first construction equipment production plant in the world run entirely on renewables.The 45,000 m2 site, which specializes in the design and manufacture of articulated haulers, is now powered entirely by renewable energy sources — including wind, biomass and hydropower.The move follows in the footsteps of sister company Volvo Trucks, whose Ghent facility set the standard for emissions-free industrial manufacturing in 2007.

Creating Sustainable Apparel Value Chains, Part I: Transforming the Industry
Creating Sustainable Apparel Value Chains, Part I: Transforming the Industry

SUPPLY CHAIN - This post first appeared on CSRwire's TalkBack blog on December 17, 2013.The ubiquity of the apparel industry is staggering. Everyone wears clothes. The manufacturing of apparel triggers national development and industrialization, jobs and forms of commerce for the sellers of it, and cover and satisfaction for consumers. At three trillion and counting, the global garment and textile industry is responsible for a great deal of progress throughout the world.

Thai Pulp Company Creating High-Quality Paper from Palm Oil Waste
Thai Pulp Company Creating High-Quality Paper from Palm Oil Waste

WASTE NOT - Pulp Green Tech Holding (PGT), an R&D-focused company that owns Thai Gorilla Pulp Ltd., announced this week that it has successfully achieved a high-grade paper pulp made from empty palm fruit bunches, which are most often treated as waste material from the palm oil extraction process.The company estimates that roughly 95 percent, or 300 million tons, of this raw material is currently discarded per year.PGT says the process is highly cost-efficient and will enable investors, palm oil producers and paper pulp mills to achieve ROI of over 100% in the first year of operation, assuming the pulp is sold at a price of comparable non-wood materials.

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Walmart Launching $10 Million Fund For US Manufacturing Innovation
Walmart Launching $10 Million Fund For US Manufacturing Innovation

SUPPLY CHAIN - On Thursday at the US Conference of Mayors Meeting in Washington, D.C., Walmart US President and CEO Bill Simon announced a new fund for innovation in US manufacturing.Walmart and the Walmart Foundation will fund the five-year program and launch it in March in collaboration with the US Conference of Mayors. The fund will provide grants to innovators in the manufacturing sector and seeks to create new processes, ideas and jobs that support the country’s growing manufacturing footprint.

New Partnership Streamlines Environmental Reporting in Sea Freight Supply Chain
New Partnership Streamlines Environmental Reporting in Sea Freight Supply Chain

SUPPLY CHAIN - Sustainable supply-chain management company EcoVadis and BSR’s Clean Cargo Working Group (CCWG) have announced a partnership aimed at standardizing sustainability reporting requests for the sea freight supply chain.Under this partnership EcoVadis will align its environmental assessment questionnaires for sea carriers with the Clean Cargo Environmental Performance Survey framework. Clean Cargo members also will have the opportunity to leverage the EcoVadis online collaboration platform to access sustainability scorecards on their partners’ performance.

Intel CEO Challenges Entire Electronics Industry to Become 'Conflict-Free'
Intel CEO Challenges Entire Electronics Industry to Become 'Conflict-Free'

SUPPLY CHAIN - In his pre-show keynote at the 2014 International Consumer Electronics Show (CES) in Las Vegas yesterday, Intel CEO Brian Krzanich outlined a range of the company’s new products, initiatives and strategic relationships aimed at accelerating innovation across a range of mobile and wearable devices, and challenged the entire electronics industry to join Intel in becoming “conflict-free.”

Not Magic, Science: Startup Creating Plastic Out of Thin Air
Not Magic, Science: Startup Creating Plastic Out of Thin Air

CHEMISTRY, MATERIALS & PACKAGING - We’re hearing more and more often about inventive new ways companies are turning waste into valuable resources — from turning everything from CO2 and methane gases to human and food waste into fuels, and plastic into bacteria-battling “

Nike, Inc. Unveils ColorDry Technology and Facility That Eliminate Water, Chemicals In Dyeing
Nike, Inc. Unveils ColorDry Technology and Facility That Eliminate Water, Chemicals In Dyeing

SUPPLY CHAIN - Nike, Inc. today celebrated the opening of a water-free dyeing facility featuring high-tech equipment that will eliminate the use of water and process chemicals from fabric dyeing at its Taiwanese contract manufacturer, Far Eastern New Century Corp (FENC). Nike has named the innovative process “ColorDry” to highlight the environmental benefits and unprecedented coloring achieved with the technology.

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P&G Utilizes More Than 99% of Materials Entering Its Plants
P&G Utilizes More Than 99% of Materials Entering Its Plants

WASTE NOT - Over the past fiscal year, more than 99.35 percent of all materials entering Procter & Gamble’s (P&G) plants were used in products and through recycling, reuse, and conversion of waste to energy, according to the company’s 2013 Sustainability Report.Additionally, more than 50 of the Company’s global sites now send zero manufacturing waste to landfill, including every site in Germany. Since 2010, P&G says it has reduced manufacturing waste by 56 percent per unit of production — more than double the company’s original goal.

Daniel Silverstein: Shifting Fashion's Focus from Waist Size to Zero Waste
Daniel Silverstein: Shifting Fashion's Focus from Waist Size to Zero Waste

WASTE NOT - Since appearing on season two of NBC’s Fashion Star, Daniel Silverstein has made a name for himself in the eco-fashion world. According to the New York Times, the fashion industry generally discards 10-20 percent of the fabric used to manufacture apparel, but Silverstein disrupts the paradigm, using design-driven innovation to create a fashion line without fabric waste. We chatted with Silverstein and brand manager Chris Anderson to see what inspires them about designing without waste and where the future of fashion is headed.

PulpWorks Out to Save People and Planet from Painful Plastic Packaging
PulpWorks Out to Save People and Planet from Painful Plastic Packaging

CHEMISTRY, MATERIALS & PACKAGING - Each week leading up to our SB London conference, where the winner of the SB London Innovation Open (SBIOL) will be announced on November 18, we will get to know each of our four finalists. This week, meet PulpWorks.

How Sweet: Chocolate Bars Can Now Be Wrapped in Paper Made from Cocoa Husk Waste
How Sweet: Chocolate Bars Can Now Be Wrapped in Paper Made from Cocoa Husk Waste

WASTE NOT - UK paper manufacturer James Cropper has developed another innovative recycling process that incorporates cocoa husk waste from chocolate production into unbleached cellulose fiber to produce a food-grade paper. The company says turning the otherwise wasted skins of many of the 3.5 million metric tons of cocoa beans produced each year into paper could be a significant breakthrough for the food and packaging industries.The paper is now in production and certified for use in the food supply chain, including as wrapping for chocolate bars.

P&G’s New Plastic Mold Process Could Save $1 Billion Annually
P&G’s New Plastic Mold Process Could Save $1 Billion Annually

CHEMISTRY, MATERIALS & PACKAGING - Procter & Gamble has developed a new process to mold plastic that it claims is thinner, cheaper and more environmentally friendly than the current industry standard and could save the company $1 billion a year by using less plastic and different raw materials.The company says it plans to use the material for its own products and its patent applications and may also sell it to other marketers from non-competitive package-goods players to automotive giants.

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Nestlé on Its Way to Achieving Zero Waste in Europe by 2020
Nestlé on Its Way to Achieving Zero Waste in Europe by 2020

WASTE NOT - Nestlé today announced it will achieve zero waste in all 150 of its European factories by 2020, meaning no factory waste will go to landfill or be incinerated without energy being recovered from the process.“The decision to achieve zero waste illustrates Nestlé’s commitment to environmentally sustainable business practices,” said Laurent Freixe, Nestlé Executive Vice President and Zone Director for Europe. “We already have over 25 factories in Europe that do not dispose of waste into the environment.“By relentlessly eliminating all sources of waste, or by recycling or recovering energy from unavoidable residues, I am convinced we can achieve the same for all our European operations,” Freixe said.Cleaning up

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